Product
BaliGEOTEX
Geocell
Welcome to BaliGEOTEX, the premier Indonesian geosynthetic manufacturer and exporter offering a wide range of high-quality products including geotextile woven, Geotextile non woven, Geomat, Geobag, Geomembrane, Geotube, Geogrid, Geocell, Modular Tank and Drainage Cell.
Geocell is a versatile sealant crucial for construction and infrastructure projects, providing reliable and durable sealing for joints, gaps, and cracks. With exceptional adhesion to materials like concrete, wood, metal, and masonry, Geocell ensures watertight and airtight seals, preventing moisture and air infiltration. Its high-quality formulation and superior weather resistance make it suitable for various applications. Geocell’s excellent flexibility accommodates movement, expansion, and contraction of materials, maintaining seal integrity and reducing the need for frequent repairs. This ensures long-lasting performance and protection against leaks, drafts, and potential damage.
Geocell is a versatile sealant designed to withstand various weather conditions and environmental factors, including UV radiation, extreme temperatures, and moisture. It is suitable for both interior and exterior applications, such as sealing windows, doors, roofing systems, expansion joints, and concrete cracks. Geocell offers exceptional adhesion and flexibility, ensuring a durable seal that protects against water intrusion, air leakage, and structural damage. It enhances the integrity and longevity of structures, improves energy efficiency by minimizing air infiltration, and is compatible with various construction materials. By choosing Geocell, professionals can ensure reliable, long-lasting seals and successful construction projects.
Product Knowledges
Why is there a difference in geocell height?
If the road load on it is greater, then you have to use a higher geocell (but this also depends on the soil test / soil test).
Example:
1. For residential street loads that are usually passed by ordinary cars, you can use Geocell with a height of 7.5 cm
2. For road loads in industrial areas such as the usual Pulogadung / Batang area
passed by large trucks, must use Geocell with a height of 15 cm or 20 cm.
Why does Geocell have holes? So that the water can still flow.
For Geocell Applications, Geocell must be locked with a key / hand staples.
Geocell Material: Virgin HDPE
Geocell Color: Black
Geocell thickness: 1.5 mm (rough structure)
Usually sold per panel.
1 panel has dimensions: 4m x 6m = 24 m2 Minimum purchase: 1 panel
Frequently Asked Questions
What are the main Geocell Function?
Geocell technology serves various functions that make it a valuable tool in different sectors, primarily in civil engineering and environmental conservation. Here are the main functions of Geocell:
- Soil Stabilization: Geocells enhance the load distribution over a large area and stabilize the soil. This is crucial in construction projects, especially on soft or unstable ground. They act as a protective layer, preventing the soil from shifting under weight and ensuring the stability of structures built upon it.
- Erosion Control: Geocells are used extensively in erosion control, particularly on slopes and embankments. The cell structure holds the soil in place, preventing it from being washed away by water or blown away by wind. This makes them an ideal solution for protecting landscapes from the destructive effects of erosion.
- Slope Protection: In hilly or mountainous regions, landslides are a common concern. Geocells are used to create a stable surface on slopes, minimizing the risk of landslides and ensuring the safety of nearby structures and roads.
- Load Support: The use of Geocell in load support applications such as roadways, parking lots, and airport runways is another key function. The cellular confinement system improves the performance of both paved and unpaved surfaces by increasing their load capacity and reducing the thickness of the materials required.
- Channel Protection: Geocells also offer a solution for protecting channels against erosion and washouts. They can be used to line channels, ditches, or canals to prevent the loss of material and maintain the channel’s functionality.
- Tree Root Protection: In urban environments, Geocells are used to protect tree roots from compaction damage caused by foot traffic or vehicles, promoting healthier tree growth while maintaining pedestrian accessibility.
These functions highlight the versatility of Geocell technology in providing effective solutions to various environmental and infrastructure-related challenges.
Why use Geocell?
The use of Geocell technology offers numerous benefits, making it a highly sought-after solution in fields such as civil engineering, environmental conservation, and construction. Here are the key reasons why Geocell is used:
Soil Stabilization and Erosion Control: Geocell creates a cellular confinement system that holds soil in place. This is especially crucial in areas prone to erosion, like slopes or river banks, and construction sites with soft or unstable soil.
Improved Load Distribution: Geocell provides enhanced load distribution over a wider area, making it ideal for road construction and other load-bearing applications. It improves the load-bearing capacity of the ground and reduces the thickness of base layers needed for roads, saving resources.
Environmental Sustainability: Geocell is often made from recycled plastics, contributing to a more sustainable construction industry. Furthermore, it helps in preserving natural landscapes by preventing erosion and promoting vegetation growth, contributing to a healthier environment.
Cost-effectiveness: Geocell is a cost-effective solution for many civil engineering projects. It reduces the need for costly imported fill material and minimizes the thickness of pavement layers in road construction, leading to significant savings. Additionally, the ease and speed of installation reduce labor costs.
Versatility: Geocell can be used in a wide range of applications. From stabilizing slopes and riverbanks to creating sturdy road bases, reinforcing embankments, and even promoting tree root protection in urban environments, Geocell’s versatility makes it a go-to solution for many challenges.
Durability: Geocell systems are robust and have high resistance to weathering, chemical degradation, and wear and tear. This durability makes them an enduring solution that offers long-term benefits.
Improved Infrastructure: Geocell aids in the construction of more reliable infrastructure. It helps to build more stable and durable roads, parking lots, and other structures, which contributes to safer and more efficient transportation networks.
In a nutshell, Geocell is used due to its multifunctional capabilities, cost-effectiveness, and contribution to environmental sustainability, all of which make it a superior solution in many scenarios.
When do we use geocell?
Geocell technology is used in a variety of scenarios across different sectors, primarily within civil engineering, construction, and environmental conservation. Here are some of the specific instances when Geocell is typically utilized:
Road Construction: Geocell is often used when building roads, particularly in areas where the soil is soft or unstable. It enhances the load distribution, improves the road’s durability, and reduces the need for thick pavement layers, making the construction process more efficient and cost-effective.
Slope Stabilization: In regions with hilly or sloped terrain, landslides and soil erosion can be significant challenges. Geocell is used to stabilize these slopes by confining the soil, effectively preventing erosion and potential landslides.
Embankment Reinforcement: Geocell is a popular choice for reinforcing embankments, like those along rivers or roads. It strengthens the embankment structure, ensuring it can withstand external pressures such as water flow or heavy traffic.
Erosion Control: In areas prone to wind or water erosion, Geocell technology is used to protect the topsoil. This is particularly important in places like river banks, coastlines, or construction sites, where preserving the soil is crucial.
Environmental Sustainability Projects: Geocell contributes to environmental sustainability by promoting vegetation growth on slopes and other susceptible areas, helping to prevent soil erosion naturally. It also provides tree root protection in urban areas, promoting healthier urban green spaces.
Channel and Canal Lining: Geocell is often used to line channels, ditches, or canals to prevent erosion and washouts, maintaining the functionality of these structures.
Load Support in Parking Lots and Runways: Like in road construction, Geocell provides load support and improved weight distribution in the construction of parking lots, airport runways, and similar structures, enhancing their durability and stability.
So, Geocell is employed in many situations, all of which have the common goal of improving stability, preventing soil erosion, and enhancing the sustainability and efficiency of various projects.
Where are geocells commonly used?
Geocells are commonly used in a multitude of environments worldwide, spanning sectors such as civil engineering, construction, and environmental conservation. Here are the common places where Geocells are used:
Roads and Highways: Geocells are extensively used in the construction and maintenance of roads and highways. They provide additional strength, increase load capacity, and improve the longevity of these transportation infrastructures.
Slopes and Embankments: In areas with hilly terrain, Geocells are used to stabilize slopes and embankments. They hold the soil in place and prevent erosion, reducing the risk of landslides and enhancing overall safety.
Construction Sites: Geocells are often employed at construction sites to reinforce the soil and increase stability, especially in areas where the ground is soft or unstable.
Riverbanks and Shorelines: In locations prone to erosion, such as riverbanks and shorelines, Geocells are used to protect the soil from being washed away by water. This helps preserve the natural landscape and prevent potential infrastructure damage.
Parking Lots: Geocells are used in the construction of parking lots to increase load distribution and reduce the thickness of the required pavement layers, making the construction process more efficient and cost-effective.
Airports: Runways and taxiways at airports often utilize Geocell technology to increase their load-bearing capacity and enhance their durability, contributing to safer and more efficient airport operations.
Railways: Geocells can be used in the construction and maintenance of railway lines. They enhance the stability of the railway track bed, improving safety and reducing maintenance requirements.
Agricultural Fields: Geocells are used in agricultural fields to prevent soil erosion and improve water retention, contributing to more efficient and sustainable farming practices.
Landfills: In waste management, Geocells are used to construct and reinforce landfill sites. They ensure the stability of the site and prevent harmful materials from contaminating the surrounding environment.
From urban infrastructures to natural landscapes and agricultural lands, Geocells are commonly used wherever soil stabilization, erosion control, and improved load distribution are needed.
Can geocells be filled with different materials?
Absolutely, Geocells can be filled with a variety of materials based on the specific requirements of the project at hand. This flexibility is one of the reasons why Geocells are widely used in numerous applications. The choice of fill material will depend on the intended use, local availability, and cost-effectiveness. Here are some of the materials commonly used to fill Geocells:
Soil: This is the most common fill material for Geocells. Soil-filled Geocells are often used in slope stabilization, erosion control, and load support applications. The soil can be compacted to provide additional strength and stability.
Sand: Sand is another commonly used fill material, especially in areas prone to erosion like riverbanks, coastlines, or construction sites. The granular nature of sand makes it an excellent choice for drainage improvement applications.
Gravel: Gravel-filled Geocells are typically used in road construction and other load-bearing applications. Gravel provides excellent load distribution, making it ideal for constructing sturdy road bases and similar structures.
Concrete: In some cases, Geocells may be filled with concrete for highly load-bearing applications, such as certain types of roadway construction or heavily trafficked areas. Concrete provides excellent strength and durability.
Recycled Material: In a bid to promote environmental sustainability, Geocells can be filled with recycled materials like crushed concrete or recycled asphalt pavement (RAP). This not only reduces waste but also lowers the cost of the project.
Vegetation/Topsoil: In environmental conservation and landscaping projects, Geocells are sometimes filled with topsoil and then seeded with grass or other vegetation. This helps to control erosion naturally and promotes the creation of green spaces.
In conclusion, the ability to be filled with different materials adds to the versatility of Geocells and allows them to be adapted to a wide range of environments and project needs.
Can geocells be recycled or reused?
Yes, Geocells can be recycled and reused, making them an environmentally friendly and sustainable solution for various applications. When a Geocell structure reaches the end of its service life or is no longer needed in a particular project, it can undergo recycling and be repurposed for future use. Here’s how Geocells can be recycled or reused:
Recycling of Geocell Materials: Geocells are commonly made from high-density polyethylene (HDPE) or other durable plastics. At the end of their lifespan, these materials can be recycled. The HDPE material can be collected, processed, and used to manufacture new Geocells or other plastic products, reducing the demand for new raw materials.
Reusing Geocells in Other Projects: In certain cases, Geocells from completed projects can be dismantled and reused in new applications. For example, if a construction project is temporary or requires alterations, the Geocells used in the initial phase can be repurposed elsewhere, providing cost savings and minimizing waste.
Reinforcement of Existing Structures: In maintenance or repair projects, Geocells that are still in good condition can be used to reinforce existing structures, such as embankments, slopes, or roadways. This approach can extend the service life of the Geocells and reduce the need for new materials.
Landscaping and Environmental Projects: Geocells filled with topsoil and vegetation can be reused in landscaping and environmental conservation projects. For example, they can be moved to areas where erosion control or slope stabilization is needed, promoting sustainable practices and minimizing environmental impact.
The ability to recycle and reuse Geocells not only reduces waste and conserves resources but also contributes to a more sustainable construction and engineering industry. It underscores the importance of considering environmentally friendly solutions in infrastructure development and other projects.
Can you fill geocell with concrete?
Yes, Geocells can be filled with concrete, and this application is known as “Geocell Cellular Confinement with Concrete.” When Geocells are filled with concrete, they create a robust and stable structure with enhanced load-bearing capabilities. This technique is commonly used in various civil engineering and construction projects where the combination of Geocell and concrete provides unique advantages.
The process of filling Geocells with concrete involves placing the Geocell cells in the desired location and then pouring the fresh concrete into the cells. The concrete fills the voids within the Geocell structure, effectively encapsulating it and forming a composite system.
Some common applications of Geocell Cellular Confinement with Concrete include:
Retaining Walls: Geocell filled with concrete can be used to construct retaining walls, providing structural support and preventing soil erosion.
Road Pavements: In certain road construction projects, Geocells are filled with concrete to create a stable base layer, improving the load-bearing capacity of the road.
Slope Stabilization: Geocell Cellular Confinement with Concrete is employed to stabilize slopes and embankments, reducing the risk of landslides and erosion.
Reinforced Concrete Structures: Geocells filled with concrete can be used to reinforce concrete structures like bridges, culverts, and other infrastructure elements.
The combination of Geocell technology and concrete offers several benefits, such as increased strength, improved load distribution, and reduced material requirements. Additionally, this approach can be more cost-effective and environmentally friendly than traditional construction methods.
However, it’s essential to ensure that the design and installation are carried out correctly, considering factors like the type of Geocell, concrete mix design, and structural requirements to achieve the desired performance of the composite system.
What is the difference between geocell and Geoweb?
Geocell and Geoweb are both geosynthetic materials used in civil engineering and construction projects for soil stabilization, erosion control, and load support. While they share similar functions, they are distinct in their structure and manufacturing. Here are the main differences between Geocell and Geoweb:
Structure:
- Geocell: Geocell is a three-dimensional cellular confinement system made from sheets or strips of high-density polyethylene (HDPE) or other durable materials. It forms a grid-like structure with interconnected cells that can be expanded and filled with various materials like soil, sand, or concrete.
- Geoweb: Geoweb, on the other hand, is a three-dimensional honeycomb-like structure made from HDPE or similar materials. It consists of individual cells connected by flexible joints, creating a stable grid when expanded.
Cell Shape:
- Geocell: The cells in Geocell are typically rectangular or square in shape. This design offers flexibility and versatility, allowing it to be used in various applications.
- Geoweb: Geoweb cells have a hexagonal shape, resembling a honeycomb pattern. This configuration provides a stable and interlocking structure, ideal for load distribution and soil confinement.
Application:
- Geocell: Geocells are commonly used in slope stabilization, road construction, erosion control, and load support applications. They are also suitable for creating green retaining walls and channel protection.
- Geoweb: Geoweb is often used in soil stabilization and erosion control projects, especially in slope and channel protection. It is well-suited for applications that require load support, such as in retaining walls and bridge abutments.
Manufacturing:
- Geocell: Geocells are typically manufactured in sheets or rolls, which are then expanded and connected to create the desired grid structure.
- Geoweb: Geoweb is manufactured as individual panels with the hexagonal cell pattern. These panels are interconnected during installation to form a continuous grid.
In summary, both Geocell and Geoweb are geosynthetic materials used for similar purposes in civil engineering. Geocell forms a grid-like structure with rectangular or square cells, while Geoweb has a hexagonal cell shape and a honeycomb-like appearance. The choice between Geocell and Geoweb depends on the specific project requirements and the advantages offered by each material’s unique structure.
Can you cut geocell?
Yes, Geocell can be cut to fit specific project requirements. Geocell is typically manufactured in sheets or rolls, and during installation, it may be necessary to adjust its size to fit the desired area or shape of the application.
Cutting Geocell is a common practice in civil engineering and construction projects. The cutting process is relatively straightforward and can be done using standard cutting tools like scissors, utility knives, or circular saws. The specific tool used will depend on the thickness and material of the Geocell.
It is essential to exercise caution when cutting Geocell to ensure clean and precise cuts. Properly cutting the material helps achieve a neat installation, especially at corners or irregular shapes.
Additionally, when cutting Geocell, it’s crucial to consider the overall design and structural integrity of the project. Care should be taken not to compromise the stability and effectiveness of the Geocell system during the cutting process.
Overall, cutting Geocell is a standard practice and allows for the customization and proper fitting of the material in various applications, making it a versatile and adaptable solution in civil engineering and construction projects.
What is the maximum slope for geocell?
The maximum slope for Geocell applications can vary depending on several factors, including the type of Geocell used, the fill material, and the specific project requirements. Generally, Geocells can be used on slopes with inclinations ranging from gentle to steep gradients.
For gentle slopes, with inclinations up to approximately 45 degrees, Geocells are commonly used for soil stabilization, erosion control, and load support. In these applications, Geocells help prevent soil erosion, provide stability, and improve the overall performance of the slope.
For steeper slopes, with inclinations beyond 45 degrees, Geocells can still be utilized in slope stabilization projects, especially when combined with other slope reinforcement techniques. However, in such cases, the design and engineering considerations become more critical to ensure the effectiveness and safety of the Geocell system.
It’s essential to work with experienced geotechnical engineers or civil engineering professionals when dealing with steep slopes and challenging terrains. Proper slope analysis, engineering calculations, and site-specific evaluations are necessary to determine the most suitable Geocell configuration and fill material for the specific slope conditions.
Additionally, factors such as the soil type, water drainage, and potential environmental impacts should be carefully assessed when designing Geocell systems for steep slopes. Implementing proper installation and ongoing monitoring of the Geocell system is crucial to ensure its long-term performance and stability on steeper slopes.
In summary, Geocells can be applied on slopes with varying degrees of inclinations, but the specific slope limits will depend on the project’s unique requirements and the engineering expertise involved in the design and installation process.